Category Archives: sonics and materials

Rebuilding Ultrasonic Converters

When ultrasonic converters are needed for completing any project, it is important to find the best service for the job. These new converters should be built to exacting standards, with important measurements for the application. Another important aspect which needs to be in place are the necessary drivers. Components are important but it is the driver that actually makes the components function well with other components in a machine.

Converters must work with the machine system. This is a matter of converting power from one form and changing it to another. For example, there could be DC electricity coming into a machine, but the actual components require AC.

sonics and materials

When this is the case, converters are going to be necessary components. Ultrasonic converters are a little bit different. They convert electrical energy to pressure, motion, or force. This is a little bit different than the traditional transducers.

When you are looking for the best components for sonics and materials required, you should find everything you need online. Since you are working with more complex systems, it is best to have the materials as the highest possible quality. Though this may increase costs, it will also provide lasting functions. Otherwise, you would be changing ultrasonic converters on a regular basis.

Ultrasonic systems are very sensitive and are capable of many more functions than basic transducers. The most common of the high power ultrasonic is what is known as the “sandwich type.” These layer special discs over one another. The material used is special and it is called zirconate titanate or PZT. All of the layered discs are indeed polarized, making the transfer of energy from disk to disk complete and accurate.

Sonotrodes and boosters are combined with the sonic converters to provide, the converted energy can be used to make welded thermoplastic pieces.